检测项目
1.冲击强度:Charpy冲击强度≥15kJ/m²,测试温度23°C,偏差±0.5kJ/m²
2.断裂伸长率:≥200%,拉伸速率50mm/min,测量精度±1%
3.抗拉强度:≥40MPa,屈服强度≥35MPa,应变速率控制±0.1mm/min
4.弹性模量:≥2500MPa,测量精度±50MPa,采用静态拉伸法
5.硬度:ShoreD硬度70-80,加载力1kgf,分辨率0.1度
6.耐环境应力开裂:无裂纹after1000hin10%NaOH溶液,温度23°C
7.热稳定性:维卡软化点≥80°C,加热速率50°C/h,精度±0.5°C
8.密度:1.35-1.45g/cm³,偏差±0.01g/cm³,使用浮力法
9.熔融指数:≤0.5g/10minat190°C/2.16kg,取样时间间隔10s
10.环刚度:≥8kN/m²forDN100pipe,变形量3%,力值精度±0.1kN
11.爆破压力:≥2.5倍工作压力,测试压力1.6MPaforPN10,保压时间60s
12.疲劳寿命:≥10000cyclesat0.5-1.5倍工作压力,频率1Hz,压力波动±0.05MPa
检测范围
1.PVC-M给水管DN20:直径20mm,壁厚2.0mm,用于家庭供水系统
2.PVC-M给水管DN50:直径50mm,壁厚3.0mm,用于建筑内部管道网络
3.PVC-M给水管DN100:直径100mm,壁厚5.0mm,用于市政供水主干线
4.PVC-M给水管PN10:压力等级10bar,工作压力1.0MPa,适用于低压应用
5.PVC-M给水管PN16:压力等级16bar,工作压力1.6MPa,用于中压供水
6.灰色PVC-M给水管:标准颜色,用于一般供水,外径公差±0.3mm
7.蓝色PVC-M给水管:标识饮用水,符合卫生标准,重金属含量≤0.01mg/L
8.高抗冲PVC-M管:添加抗冲改性剂,冲击强度≥20kJ/m²,用于易冲击环境
9.低温用PVC-M管:适用于-10°C环境,耐寒性能测试,低温冲击强度≥10kJ/m²
10.高温用PVC-M管:维卡软化点≥90°C,用于热水系统,工作温度≤60°C
11.薄壁PVC-M管:壁厚减薄20%,轻量化设计,环刚度≥6kN/m²
12.厚壁PVC-M管:壁厚增加30%,高压力应用,爆破压力≥4.0MPa
检测方法
国际标准:
ISO1167-1:2020Thermoplasticspipes—Resistancetointernalpressure—Part1:Generalmethod
ISO6259-1:2020Thermoplasticspipes—Determinationoftensileproperties—Part1:Generaltestmethod
ISO179-1:2023Plastics—DeterminationofCharpyimpactproperties—Part1:Non-instrumentedimpacttest
ISO306:2022Plastics—Thermoplasticmaterials—DeterminationofVicatsofteningtemperature(VST)
ISO1183-1:2019Plastics—Methodsfordeterminingthedensityofnon-cellularplastics—Part1:Immersionmethod,liquidpyknometermethodandtitrationmethod
ISO1133-1:2022Plastics—Determinationofthemeltmass-flowrate(MFR)andmeltvolume-flowrate(MVR)ofthermoplastics—Part1:JianCemethod
ISO9969:2016Thermoplasticspipes—Determinationofringstiffness
ISO9080:2012Plasticspipingandductingsystems—Determinationofthelong-termhydrostaticstrengthofthermoplasticsmaterialsinpipeformbyextrapolation
ASTMD638-22JianCeTestMethodforTensilePropertiesofPlastics
ASTMD256-23JianCeTestMethodsforDeterminingtheIzodPendulumImpactResistanceofPlastics
ASTMD2240-23JianCeTestMethodforRubberProperty—DurometerHardness
ASTMD2837-22JianCeTestMethodforObtainingHydrostaticDesignBasisforThermoplasticPipeMaterialsorPressureDesignBasisforThermoplasticPipeProducts
国家标准:
GB/T8804.2-2003Thermoplasticspipes—Determinationoftensileproperties—Part2:Pipesmadeofunplasticizedpoly(vinylchloride)(PVC-U)
GB/T14152-2001Thermoplasticspipes—Determinationofresistancetoexternalblows—Round-the-clockmethod
GB/T8802-2001Thermoplasticspipes—DeterminationofVicatsofteningtemperature
GB/T1033.1-2008Plastics—Methodsfordeterminingthedensityofnon-cellularplastics—Part1:Immersionmethod,liquidpyknometermethodandtitrationmethod
GB/T3682.1-2018Plastics—Determinationofthemeltmass-flowrate(MFR)andmeltvolume-flowrate(MVR)ofthermoplastics—Part1:JianCemethod
<极>GB/T9647-2015Thermoplasticspipes—DeterminationofringstiffnessGB/T18252-2000Plasticspipingandductingsystems—Determinationofthelong-termhydrostaticstrengthofthermoplasticsmaterialsinpipeformbyextrapolation
GB/T19466.2-2004Plastics—Determinationoftensileproperties—Part2:Testconditionsformouldingandextrusionplastics
GB/T18477.1-2007Plasticspipesandfittings—Methodsforexposuretodirectweathering
GB/T19278-2018Thermoplasticspipesandfittings—Vocabularyandsymbols
检测设备
1.万能材料试验机:型号UTM-5000.最大载荷50kN,可进行拉伸、压缩、弯曲测试,精度±0.5%
2.冲击试验机:型号IT-300.用于Charpy和Izod冲击测试,能量范围0.5-50J,温度控制-40°Cto100°C
极>3.硬度计:型号HD-100.ShoreD硬度测量,加载力1kgf,分辨率0.1度
4.密度计:型号DEN-200.基于浮力法,测量范围0.001-3.000g/cm³,精度±0.0001g/cm³
5.热变形温度测试仪:型号HDT-400.最高温度300°C,加热速率50°C/h,精度±0.5°C
6.环刚度试验机:型号RST-600.用于管材环刚度测试,力范围0-10kN,位移精度0.01mm
7.爆破压力试验机:型号BPT-800.压力范围0-10MPa,可进行静液压测试,数据记录频率100Hz
8.疲劳试验机:型号FAT-900.循环压力测试,频率0.1-5Hz,压力范围0-5MPa,循环次数计数精度±1%
9.环境应力开裂箱:型号ESC-100.控制温度20-80°C,化学环境模拟,用于应力开裂测试
10.显微镜:型号MIC-700.用于断裂表面分析,放大倍数40-1000x,数码成像分辨率5MP